Simulation for developing novel volumetric 3D printing

Paper: A Physics-based Machine Learning Algorithm for Accurate Vat Photopolymerization

Patent: Triggered Luminescence and Machine Learning for Optimized Resin Printing

Project

Gradient Descent Optimization

I worked on the inverse problem of holographic fabrication: determining a phase-only hologram that generates a prescribed three-dimensional light intensity distribution. Because the governing wave-propagation PDEs are forward-only, the inverse mapping is highly nonconvex and analytically intractable.

I addressed this by building a gradient-based optimization pipeline inspired by modern machine learning. Using automatic differentiation, I optimized hologram parameters directly through the physical propagation model. I applied techniques such as loss-landscape visualization, hyperparameter tuning, and stability analysis to ensure reliable convergence. The resulting system consistently produced physically realizable holograms that closely matched target geometries, demonstrating a practical computational approach to inverse holographic design.

Orders of magnitude faster

Convergence speed compared to earlier models

95% Accuracy

Match between target and achieved geometry

0.5um Resolution

Improved feature resolution in printed objects

Images

Holographic setup
An example hologram
Holographic setup
Loss topography visualized along PCA axis
Holographic setup
Magnitude of Loss over epoch